Flight Endurance

Tutorials > Flight endurance


Overview Personal Endurance Gas Consumption Battery Use Summary

Overview

Whether you're building or flying it's helpful understand the consumables that dictate the length of a flight or a day at the field; the sections below explore each aspect in more detail.

Please note: The data presented on this page is my own and is neither exhaustive nor assumed to be representative of any other situation or experience. It is presented here as an example.

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Personal Endurance

On the wing

You may not think of yourself as something that gets used up when you fly, but RC flying takes a great deal of concentration and there is a limit to personal endurance. Building an airplane? This is something to consider when selecting a gas tank and batteries. There's no point in adding the weight of unburned fuel or unused battery capacity (though a small buffer is a good idea).

Per flight

Personally, ten minutes is about as long as I want to fly at a time so I choose my fuel system based on this and other data I've gathered; see Gas Consumption, below. You may decide on a flight time in advance, or choose to base your flight times on available fuel. Most of my planes have the capacity for at least a couple of extra minutes so if circumstances prevent me from landing immediately after ten minutes have passed, I have a reserve.

Per day

It varies for me. I usually like to relax and unwind between flights so, traffic permitting, two or three flights in a hour is about my pace. I don't think I've ever put in more than ten flights in a single day. So I need transmitter, receiver and ignition batteries that can operate under load for 100 minutes before they'll need recharging, and I need a gas tank big enough for ten minutes of flying. I also need to bring enough gas to fill the tank 10 times.

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Gas Consumption

Can ready!

Consumption varies widely with flying style and throttle use. A 30cc aerobatic plane may use twice the gas of a 30cc trainer for flights of the same length. Since I started flying gas-powered planes I have tracked how much fuel I use to arrive at an average rate of consumption for each plane. The more data I gather, the better I'll get at planning fuel systems for new planes.

Per flight

Data is gathered in two steps. First, a constant is set for each plane: How many cranks of the fuel pump it takes to fill the fuel tank from the gas can. That number is divided into the size of the gas tank to calculate the amount of fuel delivered for each crank of the pump (mL/rev). Second, the duration of each flight is noted along with the number of cranks (multiplied by the calculated mL/rev) it takes to refill the tank.

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Gas consumption data

Airplane Engine (cc) Tank (mL) Flying style Avg mL/m Avg endurance (m) Notes
Pulse 125 32 470 Sport 14.3 32.9 Too much tank - 250 mL would be better.
SBach 342 50 500 Aerobatic 52.4 9.5 Not quite enough tank - 600 mL would be better. I had a couple of dead stick landings with this plane after running out of fuel.
Hobbistar .60 20 330 Casual 27.63 12.0 At first glance the tank size is perfect. However, the data sample is very small so the mL/min and endurance are subject to significant change.
AMR 26 30 500 Casual 14.2 35.2 Too much tank - 250 mL would be better.

With the Pulse 125 I used the provided tank; with the others I chose my own. Up to now I have given only the most cursory thought to choice of gas tank size, trying to match it to engine size. With this data on hand I will choose my next more carefully.

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Per day

This part is just math - multiply the number of hours you'll be at the field by flights per hour, then by the size of your largest fuel tank. Bring at least that much gas. For example, 5 hours at the field at 2 flights per hour is 10 flights, multiplied by a 500mL tank = 5L of fuel. This is hypothetical - I have never burned through 5L of fuel in a single day. But then, 10 flights in a day is far more than I typically see.

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Battery Use

Ignition battery strapped in

Regarding the onboard batteries I'm on uncertain ground; I don't have any real understanding of how flying style affects battery drain. I would tend to think that aerobatic flight tends to use more power than casual flying and larger engines would tend to use more power than smaller ones, but I make no assumptions. I'm pretty sure that very large planes (beyond 50cc) that use multiple servos per control would use more power, but I don't have any planes like that.

The biggest difference between gas and battery capacity is pretty obvious - more gas gets added after each flight, but for most people (myself included) the battery is only recharged after the flying is done for the day.

Per flight

This data is also gathered in two steps. First, the battery capacity is noted for each plane. Second, the battery is charged after each day at the field and the capacity returned to the battery is divided into the number of mintues flow (mAh/m). For self-draining battery technologies like NiCd and MiMH it's important to charge the plane as soon as possible for an accurate reading. With chemistries like LiFePO4 and A123, it's not crucial.

My own NiMH records vary widely, probably because I was not diligent about charging batteries immediately after a flight. For that reason I present only the data from my A123 batteries. I use A123 in my newer planes and I will eventually replace the NiMH batteries in my older models.

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Onboard battery data

Airplane Engine size (cc) Battery cap (mAh)1 Battery type Flying style Avg mAh/min Avg endurance (m)
SBach 342 50 4700 A123 Aerobatic 24 196
AMR 26 30 5000 A123 Casual 16 313

1For the purposes of this comparison I have combined the capactities of receiver and ignition batteries. While not useful in tracking individual battery consumption, this approach was helpful to me recently in choosing a single battery for a new airplane that will be equipped with a battery elimination circuit and a single A123 battery. For the sake of interest, my receiver packs use an average of 57% of the combined capacity of both batteries, with the ignition packs using about 43%.

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Transmitter battery data

Transmitter Battery cap (mAh) Battery type Avg mAh/min Avg endurance (m) Notes
Futaba T8FGS 1700 NiMH 17 100 The battery on my T8FGS has always been a good performer. The most I've ever had to put into it after a day at the field is 32%.

Per day

More math. Multiply the number of hours you'll be at the field by the number of flights per hour, then by the number of minutes per flight and your average power consumption rate. For example, 5 hours at the field with 2 flights per hour is 10 flights, mutliplied by 12 minutes per flight is 120 minutes, multiplied by a consumption rate of 50 mAh/m is 6000 mAh. Of course, that's straight math and does not allow for battery chemistry and how much capacity you can safely use. From my own data I see that I have never used more than 40% of any battery's capacity at once.


Summary

I am using what I've learned about endurance formy 2014/2015 winter project - an RC Guys Cessna 150 Aerobat. It's about the size of my AMR Trainer 26 and will be powered by a DLE 30.

I have planned for a 330 mL gas tank and a single 2500 mAh A123 battery to power both receiver and ignition. When I have some flight data collected I'll post it here.

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